Marine Diesel Engine: Banjo’s Full Story

Perkins 4.236 Marine Diesel Engine Lift Pump

It has been some time since we have posted and, as we draw closer to having Banjo’s 85HP Perkins 4.236 marine diesel engine re-install being completed, we have decided to share the full story.  DISCLAIMER Please treat this post as our learning experience, and as a cautionary tale, not as any form of personal attack or bashing.  We realize mistakes happen and sometimes a simple oversight can have disastrous, and expensive consequences.  It is not our intent to speak poorly of anyone, but this IS what happened.  We have elected…

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Marine Diesel Repair: Perkins 4.236 Starter Removal, Rebuild and Re-installation

Perkins 4.236 Starter Removal

We recently attempted to start the 85-hp Perkins 4.236 Marine Diesel Engine on Banjo as directed by our hired marine diesel mechanic, Chuck Courtney. (EDIT: 2019Jun25: I was directed to over-crank the engine but not let it start.  Unfortunately, we have since learned this is never a recommended practice, but i didnt know it at the time and followed his instruction.  I was instructed to over-crank anywhere between 7-10 times.  See THIS POST for more information on the full damages incurred and the out-of-pocket cost to fix.) As the engine…

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